China Best Sales Chooshin High Quality Extruder Shaft and Screw Shaft for Twin Screw Extruder Customizable Screw Mandrel with Great quality

Product Description

Product Description

Mandrel

1.According to different needs of customers: 

 Traditional spline milling mandrel
Cold rolling mandrel 

2. Processing range:
 
Length: within 15m
   
3. Spline type:
 
Single key slot
Hexagonal key
High torque rectangular key
Double keyway
Involute internal spline
Round keyway
Rectangular spline
Keyway designed according to customer requirements

4. Materials
Provide different materials to meet different needs of customers:
-Imported materials (imported from Japan & Germany)
-Domestic materials
-WR series materials
(WR6/WR8/WR9/WR10/WR12/WR15A/WR15E/WR30)

Advantages of cold rolling mandrel compared with traditional spline milling: 

It is a qualitative leap in spline machining process that the advanced cold extrusion process is used to replace the traditional mechanical cutting method. It not only improves the machining accuracy and surface finish, but also greatly improves the mechanical properties of parts.
The cold work hardening of metal after cold extrusion and the formation of reasonable fiber streamline distribution in the parts make the strength of spline much higher than that of mechanical cutting.
Through the test, the bearing torque of the mandrel processed by this process is increased by 25-30%, and the accuracy is improved by 2 levels, CZPT the international level 6 accuracy. In addition, the reasonable cold extrusion process can form compressive stress on the surface of the parts and improve the fatigue strength.

High toughness and strength
Strong comprehensive performance, CZPT to bear high torque, necessary for extruder
Fine processing, involute spline coaxiality ≤ 0.05mm

Cold rolling mandrel
Product introduction: 

     Designed for high-end users of twin-screw extruder: high torque, high strength and high precision extruder mandrel 

With the development of twin-screw extruder towards high speed and high torque, higher requirements are put forward for the strength (especially thermal strength) and accuracy of the mandrel of twin-screw extruder. Through extensive investigation and painstaking research, our company adopts pre hard alloy tool steel imported from Germany and cold rolling processing equipment imported from Europe for spline processing. After customer trial, our products fully meet the performance and quality requirements of similar high-end products imported from abroad.
Cold rolling mandrel production equipment

Comparison diagram of wear resistance and bearing maximum torque of different mandrel materials
 

2: Advantages of cold rolling mandrel compared with traditional cutting mandrel 

      Cold extrusion spline processing: 

Using advanced cold extrusion technology to replace the traditional mechanical cutting method to process splines is a qualitative leap in spline processing technology. It not only improves the machining accuracy and surface finish, but also greatly improves the mechanical properties of parts.

The cold work hardening of the metal after cold extrusion and the formation of reasonable fiber streamline distribution in the parts make the strength of the spline much higher than that processed by mechanical cutting.

Through the test, the bearing torque of the mandrel processed by this process is increased by 25 ~ 30%, and the accuracy is improved by 2 levels, CZPT the accuracy of grade 6 of the national standard. In addition, a reasonable cold extrusion process can form compressive stress on the surface of the parts and improve the fatigue strength.
 

Company Profile

 

ZheJiang Chooshin Industrial Co., LTD

Chooshin industrial co., ltd. is an international and specialized high-tech company engaged in the manufacture of polymer material processing equipment. Zeuxing is committed to the independent design and development of new technology and equipment related to polymer material processing equipment, equipment processing and manufacturing, and project complete set service business, and long-term focus on promoting the continuous development of high-end technology products and project complete set technology.

The company has rich talent reserve and technical experience in the field of polymer equipment manufacturing, and its technical development team has 20 years of experience in the development of complete sets of polymer blending and modification equipment. At the same time, it maintains in-depth cooperation with domestic universities and research institutes and advanced extruder companies abroad.

Company location

 

Assembly shop

 

Our Advantages

 

* With an experienced design and development team, the company has formed a very concentrated talent resource advantage in this field in China.
 

* Nearly 20 years of co-direction twin screw research and development and rich practice closely combined with many polymer material technology, integrating mechanical manufacturing, electrometer design and development and polymer material technology as a whole;
 

* With CNC machining center as the core, the industry leading modern production and manufacturing platform has been realized. Formed a set of design, manufacturing and application of 3 key technologies in 1 of the comprehensive advantages;
 

* Based on the research and practice of the internal relationship and process law between the modern emerging polymer material technology and polymer equipment, relying on the increasingly perfect and domestic leading test research and development center, it can realize the integration and seamless connection of theory, test and engineering application technology.
 

* Relying on the above advantages of resource integration, the company has and will continue to strengthen the ability of independent innovation and extended technology development.

 

 

FAQ

 

Q: Are you trading company or manufacturer?
A: We are factory.We have the technical production team,and the workers are all very experienced.

Q: Why choose you?
A:You can get a very fair price from us and our price can make you beat your competitors in the marke

Q: What kind of certification do you have?
A: Our products have obtained ISO9001 and CE certification,the quality can be guaranteed.

 

The Different Types of Splines in a Splined Shaft

A splined shaft is a machine component with internal and external splines. The splines are formed in 4 different ways: Involute, Parallel, Serrated, and Ball. You can learn more about each type of spline in this article. When choosing a splined shaft, be sure to choose the right 1 for your application. Read on to learn about the different types of splines and how they affect the shaft’s performance.
splineshaft

Involute splines

Involute splines in a splined shaft are used to secure and extend mechanical assemblies. They are smooth, inwardly curving grooves that resist separation during operation. A shaft with involute splines is often longer than the shaft itself. This feature allows for more axial movement. This is beneficial for many applications, especially in a gearbox.
The involute spline is a shaped spline, similar to a parallel spline. It is angled and consists of teeth that create a spiral pattern that enables linear and rotatory motion. It is distinguished from other splines by the serrations on its flanks. It also has a flat top. It is a good option for couplers and other applications where angular movement is necessary.
Involute splines are also called involute teeth because of their shape. They are flat on the top and curved on the sides. These teeth can be either internal or external. As a result, involute splines provide greater surface contact, which helps reduce stress and fatigue. Regardless of the shape, involute splines are generally easy to machine and fit.
Involute splines are a type of splines that are used in splined shafts. These splines have different names, depending on their diameters. An example set of designations is for a 32-tooth male spline, a 2,500-tooth module, and a 30 degree pressure angle. An example of a female spline, a fillet root spline, is used to describe the diameter of the splined shaft.
The effective tooth thickness of splines is dependent on the number of keyways and the type of spline. Involute splines in splined shafts should be designed to engage 25 to 50 percent of the spline teeth during the coupling. Involute splines should be able to withstand the load without cracking.

Parallel splines

Parallel splines are formed on a splined shaft by putting 1 or more teeth into another. The male spline is positioned at the center of the female spline. The teeth of the male spline are also parallel to the shaft axis, but a common misalignment causes the splines to roll and tilt. This is common in many industrial applications, and there are a number of ways to improve the performance of splines.
Typically, parallel splines are used to reduce friction in a rotating part. The splines on a splined shaft are narrower on the end face than the interior, which makes them more prone to wear. This type of spline is used in a variety of industries, such as machinery, and it also allows for greater efficiency when transmitting torque.
Involute splines on a splined shaft are the most common. They have equally spaced teeth, and are therefore less likely to crack due to fatigue. They also tend to be easy to cut and fit. However, they are not the best type of spline. It is important to understand the difference between parallel and involute splines before deciding on which spline to use.
The difference between splined and involute splines is the size of the grooves. Involute splines are generally larger than parallel splines. These types of splines provide more torque to the gear teeth and reduce stress during operation. They are also more durable and have a longer life span. And because they are used on farm machinery, they are essential in this type of application.
splineshaft

Serrated splines

A Serrated Splined Shaft has several advantages. This type of shaft is highly adjustable. Its large number of teeth allows large torques, and its shorter tooth width allows for greater adjustment. These features make this type of shaft an ideal choice for applications where accuracy is critical. Listed below are some of the benefits of this type of shaft. These benefits are just a few of the advantages. Learn more about this type of shaft.
The process of hobbing is inexpensive and highly accurate. It is useful for external spline shafts, but is not suitable for internal splines. This type of process forms synchronized shapes on the shaft, reducing the manufacturing cycle and stabilizing the relative phase between spline and thread. It uses a grinding wheel to shape the shaft. CZPT Manufacturing has a large inventory of Serrated Splined Shafts.
The teeth of a Serrated Splined Shaft are designed to engage with the hub over the entire circumference of the shaft. The teeth of the shaft are spaced uniformly around the spline, creating a multiple-tooth point of contact over the entire length of the shaft. The results of these analyses are usually satisfactory. But there are some limitations. To begin with, the splines of the Serrated Splined Shaft should be chosen carefully. If the application requires large-scale analysis, it may be necessary to modify the design.
The splines of the Serrated Splined Shaft are also used for other purposes. They can be used to transmit torque to another device. They also act as an anti-rotational device and function as a linear guide. Both the design and the type of splines determine the function of the Splined Shaft. In the automobile industry, they are used in vehicles, aerospace, earth-moving machinery, and many other industries.

Ball splines

The invention relates to a ball-spinned shaft. The shaft comprises a plurality of balls that are arranged in a series and are operatively coupled to a load path section. The balls are capable of rolling endlessly along the path. This invention also relates to a ball bearing. Here, a ball bearing is 1 of the many types of gears. The following discussion describes the features of a ball bearing.
A ball-splined shaft assembly comprises a shaft with at least 1 ball-spline groove and a plurality of circumferential step grooves. The shaft is held in a first holding means that extends longitudinally and is rotatably held by a second holding means. Both the shaft and the first holding means are driven relative to 1 another by a first driving means. It is possible to manufacture a ball-splined shaft in a variety of ways.
A ball-splined shaft features a nut with recirculating balls. The ball-splined nut rides in these grooves to provide linear motion while preventing rotation. A splined shaft with a nut that has recirculating balls can also provide rotary motion. A ball splined shaft also has higher load capacities than a ball bushing. For these reasons, ball splines are an excellent choice for many applications.
In this invention, a pair of ball-spinned shafts are housed in a box under a carrier device 40. Each of the 2 shafts extends along a longitudinal line of arm 50. One end of each shaft is supported rotatably by a slide block 56. The slide block also has a support arm 58 that supports the center arm 50 in a cantilever fashion.
splineshaft

Sector no-go gage

A no-go gauge is a tool that checks the splined shaft for oversize. It is an effective way to determine the oversize condition of a splined shaft without removing the shaft. It measures external splines and serrations. The no-go gage is available in sizes ranging from 19mm to 130mm with a 25mm profile length.
The sector no-go gage has 2 groups of diametrally opposed teeth. The space between them is manufactured to a maximum space width and the tooth thickness must be within a predetermined tolerance. This gage would be out of tolerance if the splines were measured with a pin. The dimensions of this splined shaft can be found in the respective ANSI or DIN standards.
The go-no-go gage is useful for final inspection of thread pitch diameter. It is also useful for splined shafts and threaded nuts. The thread of a screw must match the contour of the go-no-go gage head to avoid a no-go condition. There is no substitute for a quality machine. It is an essential tool for any splined shaft and fastener manufacturer.
The NO-GO gage can detect changes in tooth thickness. It can be calibrated under ISO17025 standards and has many advantages over a non-go gage. It also gives a visual reference of the thickness of a splined shaft. When the teeth match, the shaft is considered ready for installation. It is a critical process. In some cases, it is impossible to determine the precise length of the shaft spline.
The 45-degree pressure angle is most commonly used for axles and torque-delivering members. This pressure angle is the most economical in terms of tool life, but the splines will not roll neatly like a 30 degree angle. The 45-degree spline is more likely to fall off larger than the other two. Oftentimes, it will also have a crowned look. The 37.5 degree pressure angle is a compromise between the other 2 pressure angles. It is often used when the splined shaft material is harder than usual.

China Best Sales Chooshin High Quality Extruder Shaft and Screw Shaft for Twin Screw Extruder Customizable Screw Mandrel     with Great qualityChina Best Sales Chooshin High Quality Extruder Shaft and Screw Shaft for Twin Screw Extruder Customizable Screw Mandrel     with Great quality

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