China Custom High Strength Industrial Stainless Steel Long Straight Hollow Spline Shaft drive shaft carrier bearing

Condition: New
Warranty: 3 months
Applicable Industries: Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Printing Shops, Construction works , Energy & Mining
Weight (KG): 1
Showroom Location: None
Video outgoing-inspection: Not Available
Machinery Test Report: Not Available
Marketing Type: New Product 2571
Warranty of core components: 6 Months
Core Components: PLC, Engine, Bearing, Gearbox, Motor, Pressure vessel, Gear, Pump
Structure: Flexible
Material: Brass Steel Stainless steel Aluminum
Coatings: Black Oxide
Torque Capacity: custome
Model Number: OEM
Processing Type: NC turning, grinding
Certification: ISO9001
tolerance: 0.001 or Custome
Port: ZheJiang / HangZhou

Product Overviews

Size
Customer’s Request
MOQ
Depends on the drawing
Brand
BRM
Sample
Available
Feature
High Qulity and High Precision
Warranty
3 months
Package
PP bag/Carton or OEM
Diameter
As per Customer’s requirement
Tolerance
0.001mm or Custom
OEM&ODM
Accepted
Main process
Cnc lathe turning
Place of Origin
ZheJiang ,China
Main material
Brass, Steel,Stainless steel, Aluminum
Product Type
Shaft parts,Stainless Steel Shafts ,Long Shafts,Output Shafts,Motor Shaft etc.
OEM&ODM
Welcome OEM/ODM Order!
Material Available
1, Iron: 1213, 12L14,1215,ect2, Steel:C45(K1045), C46(K1046),C20,ect3, Stainless Steel: SS201, SS303, SS304, SS316, SS416, SS4204, Brass:C36000 ( C26800), C37700,( HPb59),C38500(HPb58),C27200(CuZn37),C28000(CuZn40)5,Bronze: C51000, C52100, C54400, etc6,Aluminum: Al6061, Al6063,Al7571,Titanium8,Plastic:PP(Polypropylene),PC(Polycarbonate),PTFE(Teflon),POM,Nylon,ect9,OEM according to your request
Surface treatment
Anodized different color,Mini polishing&brushing,Electronplating(zinc plated,nickel plated,chrome plated),
Power coating&PVD coating,Laser marking&Silk screen,Printing,Welding,Harden etc.
Process Available
Precision Stamping:Punching,Piercing,Shearing,Blanking,Bending,Drawing,Annealing CNC Machining:Auto lathing/turning,Milling,Grinding,Tapping,Drilling,Casting,Laser cutting,Injection Molding
Lead Time(Rough)
Samples:7-10 workdays,Bulk Goods:12-15 Workdays
(Please check the exact lead time when actual production )
Machining Capacity
Max OD.
150mm
Min OD.
0.6mm
Max Length
1000mm
OD Tolerance
Centerless Grinding 0.001mm / Cylindrical Grinding 0.005mm
Roundness Tolerance
Centerless Grinding 0.0005mm / Cylindrical Grinding 0.003mm
Run-out Tolerance
Centerless Grinding 0.001mm / Cylindrical Grinding 0.01mm
Roughness Tolerance
Centerless Grinding Rz0.4 / Cylindrical Grinding Rz2.0
Product Display

Company Profile
Since our inception in 2006,BRM&ATM Group has focused primarily on manufacturing high-precision shafts and hardware components for export.Thanks to decades of steady growth and accumulation.We collaborate with industry leaders.

From Germany,Japan,and Switzerland,BRM&ATM has imported testing equipment and high-precision production machines.Automotive,home appliances,communication,machinery and instrumentation, aerospace,and other industries utilize our products extensively.These goods are supplied to numerous internationally renowned businesses,including Valeo,Siemens,Brose,MAGNA,Bosch,MTD,Karcher,Nidec,Mitsuba,SONY,B&D,Liteon,Canon,HP,and a great number of others.

We have successively obtained and maintained our certifications in ISO9001,QS9000:1998,ISO/TS16949:2002, and ISO14001:2004.Besides,we are a long-time Green Partner of Sony.
We opened a factory that is more than 30,000 square meters in size and employs more than 1,000 people.Over 2 billion shafts are produced annually.

Factory Environment

CNC Equipment

Inspection &Lab Equipment

Production equipment Quantity

Processing equipment
The number of
CNC lathe
233
Automatic lathe
6
Automatic car instrument
34
Cylindrical grinding machine12
Centerless grinding
116
Milling machine
5
Gear hobbing machine
11
CNC horizontal gear hobbing machine
1
Thread rolling machine26
Mesh belt furnace2
High frequency equipment4
Nitriding equipment6
Cleaning equipment
6

Inspection equipment Quantity

The name of the instrument
The number of
The projector
29
Digital tool microscope
1
Roundness instrument
5
Roughness meter
5
Three coordinates measuring instrument
1
Ultrasonic flaw detector
1
Hardness tester
11
Fluorescent coating thickness gauge
1
Salt spray testing machine
1
Outer diameter measuring instrument
1
Metallographic microscope
1
Gear meshing apparatus
1
Gear measuring instrument
1
Gear beat detector
1
Alignment instrument
1
Digital pneumatic measurement instrument
3
Phosphor powder flaw detector
1
Logistics Services

custom

FAQ
1: How can I get shaft sample?
Sample fee will be free if we have in stock, you just need to pay the shipping cost is OK.

2: How can I get the quotation?
Please send us information for quote: drawing, material, weight, quantity and request,w can accept PDF, ISGS, DWG, STEP file format.If you don’t have drawing, please send the sample to us,we can quote based on your sample too.

3: Can you give me help if my products are very urgent?
Yes, We can work overtime and add a few machines to produce these products if you need it urgently.

4:Do you provide samples ? is it free or extra ?
Yes, we could offer the sample for free charge but do not pay the cost of freight.

5: I want to keep our design in secret, can we sign NDA?
Sure, we will not display any customers’ design or show to other people, we can sign NDA
GET INTO THE STORE

The Functions of Splined Shaft Bearings

Splined shafts are the most common types of bearings for machine tools. They are made of a wide variety of materials, including metals and non-metals such as Delrin and nylon. They are often fabricated to reduce deflection. The tooth profile will become deformed with time, as the shaft is used over a long period of time. Splined shafts are available in a huge range of materials and lengths.

Functions

Splined shafts are used in a variety of applications and industries. They are an effective anti-rotational device, as well as a reliable means of transmitting torque. Other types of shafts are available, including key shafts, but splines are the most convenient for transmitting torque. The following article discusses the functions of splines and why they are a superior choice. Listed below are a few examples of applications and industries in which splines are used.
Splined shafts can be of several styles, depending on the application and mechanical system in question. The differences between splined shaft styles include the design of teeth, overall strength, transfer of rotational concentricity, sliding ability, and misalignment tolerance. Listed below are a few examples of splines, as well as some of their benefits. The difference between these styles is not mutually exclusive; instead, each style has a distinct set of pros and cons.
A splined shaft is a cylindrical shaft with teeth or ridges that correspond to a specific angular position. This allows a shaft to transfer torque while maintaining angular correspondence between tracks. A splined shaft is defined as a cylindrical member with several grooves cut into its circumference. These grooves are equally spaced around the shaft and form a series of projecting keys. These features give the shaft a rounded appearance and allow it to fit perfectly into a grooved cylindrical member.
While the most common applications of splines are for shortening or extending shafts, they can also be used to secure mechanical assemblies. An “involute spline” spline has a groove that is wider than its counterparts. The result is that a splined shaft will resist separation during operation. They are an ideal choice for applications where deflection is an issue.
A spline shaft’s radial torsion load distribution is equally distributed, unless a bevel gear is used. The radial torsion load is evenly distributed and will not exert significant load concentration. If the spline couplings are not aligned correctly, the spline connection can fail quickly, causing significant fretting fatigue and wear. A couple of papers discuss this issue in more detail.
splineshaft

Types

There are many different types of splined shafts. Each type features an evenly spaced helix of grooves on its outer surface. These grooves are either parallel or involute. Their shape allows them to be paired with gears and interchange rotary and linear motion. Splines are often cold-rolled or cut. The latter has increased strength compared to cut spines. These types of shafts are commonly used in applications requiring high strength, accuracy, and smoothness.
Another difference between internal and external splined shafts lies in the manufacturing process. The former is made of wood, while the latter is made of steel or a metal alloy. The process of manufacturing splined shafts involves cutting furrows into the surface of the material. Both processes are expensive and require expert skill. The main advantage of splined shafts is their adaptability to a wide range of applications.
In general, splined shafts are used in machinery where the rotation is transferred to an internal splined member. This member can be a gear or some other rotary device. These types of shafts are often packaged together as a hub assembly. Cleaning and lubricating are essential to the life of these components. If you’re using them on a daily basis, you’ll want to make sure to regularly inspect them.
Crowned splines are usually involute. The teeth of these splines form a spiral pattern. They are used for smaller diameter shafts because they add strength. Involute splines are also used on instrument drives and valve shafts. Serration standards are found in the SAE. Both kinds of splines can also contain a ball bearing for high torque. The difference between the two types of splines is the number of teeth on the shaft.
Internal splines have many advantages over external ones. For example, an internal spline shaft can be made using a grinding wheel instead of a CNC machine. It also uses a more accurate and economical process. Furthermore, it allows for a shorter manufacturing cycle, which is essential when splining high-speed machines. In addition, it stabilizes the relative phase between the spline and thread.
splineshaft

Manufacturing methods

There are several methods used to fabricate a splined shaft. Key and splined shafts are constructed from two separate parts that are shaped in a synchronized manner to transfer torque uniformly. Hot rolling is one method, while cold rolling utilizes low temperatures to form metal. Both methods enhance mechanical properties, surface finishes, and precision. The advantage of cold rolling is its cost-effectiveness.
Cold forming is one method, as well as machining and assembling. Cold forming is a unique process that allows the spline to be shaped to the desired shape. The resulting shape provides maximum contact area and torsional strength. Standard splines are available in standard sizes, but custom lengths can also be ordered. CZPT offers various auxiliary equipment, such as mating sleeves and flanged bushings.
Cold forging is another method. This method produces long splined shafts that are used in automobile propellers. After the spline portion is cut out, it is worked on in a hobbing machine. Work hardening enhances the root strength of the splined portion. It can be used for bearings, gears, and other mechanical components. Listed below are the manufacturing methods for splined shafts.
Parallel splines are the simplest of the splined shaft manufacturing methods. Parallel splines are usually welded to shafts, while involute splines are made of metal or non-metals. Splines are available in a wide variety of lengths and materials. The process is usually accompanied by a process called milling. The workpiece rotates to produce the serrated surface.
Splines are internal or external grooves in a splined shaft. They work in combination with keyways to transfer torque. Male and female splines are used in gears. Female and male splines correspond to one another to ensure proper angular correspondence. Involute splines have more surface area and thus are stronger than external splines. Moreover, they help the shaft fit into a grooved cylindrical member without misalignment.
A variety of other methods of manufacturing a splined shaft can be used to produce a splined shaft. Spline shafts can be produced using broaching and shaping, two precision machining methods. Broaching uses a metal tool with successively larger teeth to remove metal and create ridges and holes in the surface of a material. However, this process is expensive and requires special expertise.
splineshaft

Applications

The splined shaft is a mechanical component with a helix-like shape formed by the equal spacing of grooves in a circular ring. The splines can either have parallel or involute sides. The splines minimize stress concentration in stationary joints and can be used in both rotary and linear motion. In some cases, splines are rolled rather than cut. The latter is more durable than cut splines and is often used in applications requiring high strength, accuracy, and smooth finish.
Splined shafts are commonly made of carbon steel. This alloy steel has a low carbon content, making it easy to work with. Carbon steel is a great choice for splines because it is malleable. Generally, high-quality carbon steel provides a consistent motion. Steel alloys are also available that contain nickel, chromium, copper, and other metals. If you’re unsure of the right material for your application, you can consult a spline chart.
Splines are a versatile mechanical component. They are easy to cut and fit. Splines can be internal or external, with teeth positioned at equal intervals on both sides of the shaft. This allows the shaft to engage with the hub around the entire circumference of the hub. It also increases load capacity by creating a constant multiple-tooth point of contact with the hub. For this reason, they’re used extensively in rotary and linear motion.
Splined shafts are used in a wide variety of industries. CZPT Inc. offers custom and standard splined shafts for a variety of applications. When choosing a splined shaft for a specific application, consider the surrounding mated components, torque requirements, and size requirements. These three factors will make it the ideal choice for your rotary equipment. And you’ll be pleased with the end result!
There are many types of splines and their applications are endless. They transfer torque and angular misalignment between parts, and they also enable the axial rotation of assembled components. Therefore, splines are an essential component of machinery and are used in a wide range of applications. This type of shaft can be found in various types of machines, from household appliances to industrial machinery. So, the next time you’re looking for a splined shaft, make sure you look for a splined one.

China Custom High Strength Industrial Stainless Steel Long Straight Hollow Spline Shaft     drive shaft carrier bearing	China Custom High Strength Industrial Stainless Steel Long Straight Hollow Spline Shaft     drive shaft carrier bearing
editor by czh

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