China Custom Qt 10-15 Hydraulic Pressure Clay Lego Brick Making Machine drive shaft shop

Product Description

Full Automatic Hydraulic Cement Brick Making Block Equipment (QT10-15) 

Introduction:

QT10-15 Block making machine is 1 of our hot sale block making machine which can produce all types of hollow blocks, CZPT block, paver, curbstone and so on. In order to suit the overseas markets and ensure the machine work high efficiency, we are constantly updating and improving the quality and technology.,

 

 QT10-15 automatic block making machine main data

Dimension of host machine

3500×2220×2850mm

control style

PLC

forming style

Hydraulic

Vibration force

100KN

vibrator style

table and mould vibrate togather

raw material feeding style

360 degree revole

forming hight

40-250mm

moulding period

15-20S

moulding aera

1571×810mm

size of pallet

1350×900×30mm

weight of host machine

14ton

Mixer style

JS750

General water Consumption

12T/day

Voltage

220/240/380/440V

 Simple block machine line area needed

Workshop

200m2

Office

100m2

Total area

About 2000m2

 block making machine

operate

1

Material loader

1

Drive forklift

1

Feeding pallets

1

Maintain

1

Total

5

the machine advantages are as shown following.

1. 4 vibration motors: Our vibration system adopts 4 vibration motors,vertical vibration CZPT 4 corners of the platform,vibration evenly strong and quickly,molding fast,reduce the friction with the mold,extend the service life of the mold.

2. Lengthened vibration shaft and vibation box: We adopt lengthened vibration shaft and vibation box to make the vibration platform vibrate stably with more strong and less noise.Our vibration box is cast,won’t leak oil.

3.CZPT PLC and vibration motors:  Adopts Siemens PLC and vibration motors to make sure our machine work more efficiently and stably.

4. Japan CZPT hydraulic component: hydraulic system adopts the CZPT proportional valve and multi direction communication control system,which can adjust any actio in al direction to make our machine working more stable and sensitive.

5.Block mould:Use manganse steel material,with the liner cutting and heat treatment technology,extend 50%service life.

6.Material Feeder: Adopt German technology wich uses a swinging spline shaft,makes the raw material evenly into the mold,reducing ther error of the brick,and this system has a low falure rate

 

Theoretical production capacity
No Size(LxWxH) Reference pic Pcs/Mould Pcs/Hour Pcs/Shift
1 400x200x200mm   8 1440-1680 11520-13440
2 400x100x200mm 16 2880-3360 23040-26880
3 400x150x200mm 10 1800-2100 14400-16800
4 400x250x200mm 8 1080-1260 8640-10080
5 230x110x70mm Solid brick 45 8100-10800 64800-86400
6 200x100x60   27 5760 46080
7 200x163x60   18 3600 28800

 

Our service

1. In the process of equipment production, we check the quality of equipment production at any time, carry out ex-factory testing before shipment to ensure product quality.
2. Send our engineers to guide customers in installation and commissioning.
3. Free supply of spare parts and tools that enough1 for 1 year.
4. The warranty period is 1 year. For any quality problems during the warranty period, our company will repair or replace spare parts free of charge.
5. Our company has been worked for 25 years. We can be found at any time.

 

Certification: CE, ISO
Customized: Customized
Automatic Grade: Automatic
Customization:
Available

|

Customized Request

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Shipping Cost:

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about shipping cost and estimated delivery time.
Payment Method:







 

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Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

splineshaft

What Are the Advantages of a Splined Shaft?

If you are looking for the right splined shaft for your machine, you should know a few important things. First, what type of material should be used? Stainless steel is usually the most appropriate choice, because of its ability to offer low noise and fatigue failure. Secondly, it can be machined using a slotting or shaping machine. Lastly, it will ensure smooth motion. So, what are the advantages of a splined shaft?
Stainless steel is the best material for splined shafts

When choosing a splined shaft, you should consider its hardness, quality, and finish. Stainless steel has superior corrosion and wear resistance. Carbon steel is another good material for splined shafts. Carbon steel has a shallow carbon content (about 1.7%), which makes it more malleable and helps ensure smooth motion. But if you’re not willing to spend the money on stainless steel, consider other options.
There are two main types of splines: parallel splines and crowned splines. Involute splines have parallel grooves and allow linear and rotary motion. Helical splines have involute teeth and are oriented at an angle. This type allows for many teeth on the shaft and minimizes the stress concentration in the stationary joint.
Large evenly spaced splines are widely used in hydraulic systems, drivetrains, and machine tools. They are typically made from carbon steel (CR10) and stainless steel (AISI 304). This material is durable and meets the requirements of ISO 14-B, formerly DIN 5463-B. Splined shafts are typically made of stainless steel or C45 steel, though there are many other materials available.
Stainless steel is the best material for a splined shaft. This metal is also incredibly affordable. In most cases, stainless steel is the best choice for these shafts because it offers the best corrosion resistance. There are many different types of splined shafts, and each one is suited for a particular application. There are also many different types of stainless steel, so choose stainless steel if you want the best quality.
For those looking for high-quality splined shafts, CZPT Spline Shafts offer many benefits. They can reduce costs, improve positional accuracy, and reduce friction. With the CZPT TFE coating, splined shafts can reduce energy and heat buildup, and extend the life of your products. And, they’re easy to install – all you need to do is install them.

They provide low noise, low wear and fatigue failure

The splines in a splined shaft are composed of two main parts: the spline root fillet and the spline relief. The spline root fillet is the most critical part, because fatigue failure starts there and propagates to the relief. The spline relief is more susceptible to fatigue failure because of its involute tooth shape, which offers a lower stress to the shaft and has a smaller area of contact.
The fatigue life of splined shafts is determined by measuring the S-N curve. This is also known as the Wohler curve, and it is the relationship between stress amplitude and number of cycles. It depends on the material, geometry and way of loading. It can be obtained from a physical test on a uniform material specimen under a constant amplitude load. Approximations for low-alloy steel parts can be made using a lower-alloy steel material.
Splined shafts provide low noise, minimal wear and fatigue failure. However, some mechanical transmission elements need to be removed from the shaft during assembly and manufacturing processes. The shafts must still be capable of relative axial movement for functional purposes. As such, good spline joints are essential to high-quality torque transmission, minimal backlash, and low noise. The major failure modes of spline shafts include fretting corrosion, tooth breakage, and fatigue failure.
The outer disc carrier spline is susceptible to tensile stress and fatigue failure. High customer demands for low noise and low wear and fatigue failure makes splined shafts an excellent choice. A fractured spline gear coupling was received for analysis. It was installed near the top of a filter shaft and inserted into the gearbox motor. The service history was unknown. The fractured spline gear coupling had longitudinally cracked and arrested at the termination of the spline gear teeth. The spline gear teeth also exhibited wear and deformation.
A new spline coupling method detects fault propagation in hollow cylindrical splined shafts. A spline coupling is fabricated using an AE method with the spline section unrolled into a metal plate of the same thickness as the cylinder wall. In addition, the spline coupling is misaligned, which puts significant concentration on the spline teeth. This further accelerates the rate of fretting fatigue and wear.
A spline joint should be lubricated after 25 hours of operation. Frequent lubrication can increase maintenance costs and cause downtime. Moreover, the lubricant may retain abrasive particles at the interfaces. In some cases, lubricants can even cause misalignment, leading to premature failure. So, the lubrication of a spline coupling is vital in ensuring proper functioning of the shaft.
The design of a spline coupling can be optimized to enhance its wear resistance and reliability. Surface treatments, loads, and rotation affect the friction properties of a spline coupling. In addition, a finite element method was developed to predict wear of a floating spline coupling. This method is feasible and provides a reliable basis for predicting the wear and fatigue life of a spline coupling.
splineshaft

They can be machined using a slotting or shaping machine

Machines can be used to shape splined shafts in a variety of industries. They are useful in many applications, including gearboxes, braking systems, and axles. A slotted shaft can be manipulated in several ways, including hobbling, broaching, and slotting. In addition to shaping, splines are also useful in reducing bar diameter.
When using a slotting or shaping machine, the workpiece is held against a pedestal that has a uniform thickness. The machine is equipped with a stand column and limiting column (Figure 1), each positioned perpendicular to the upper surface of the pedestal. The limiting column axis is located on the same line as the stand column. During the slotting or shaping process, the tool is fed in and out until the desired space is achieved.
One process involves cutting splines into a shaft. Straddle milling, spline shaping, and spline cutting are two common processes used to create splined shafts. Straddle milling involves a fixed indexing fixture that holds the shaft steady, while rotating milling cutters cut the groove in the length of the shaft. Several passes are required to ensure uniformity throughout the spline.
Splines are a type of gear. The ridges or teeth on the drive shaft mesh with grooves in the mating piece. A splined shaft allows the transmission of torque to a mate piece while maximizing the power transfer. Splines are used in heavy vehicles, construction, agriculture, and massive earthmoving machinery. Splines are used in virtually every type of rotary motion, from axles to transmission systems. They also offer better fatigue life and reliability.
Slotting or shaping machines can also be used to shape splined shafts. Slotting machines are often used to machine splined shafts, because it is easier to make them with these machines. Using a slotting or shaping machine can result in splined shafts of different sizes. It is important to follow a set of spline standards to ensure your parts are manufactured to the highest standards.
A milling machine is another option for producing splined shafts. A spline shaft can be set up between two centers in an indexing fixture. Two side milling cutters are mounted on an arbor and a spacer and shims are inserted between them. The arbor and cutters are then mounted to a milling machine spindle. To make sure the cutters center themselves over the splined shaft, an adjustment must be made to the spindle of the machine.
The machining process is very different for internal and external splines. External splines can be broached, shaped, milled, or hobbed, while internal splines cannot. These machines use hard alloy, but they are not as good for internal splines. A machine with a slotting mechanism is necessary for these operations.

China Custom Qt 10-15 Hydraulic Pressure Clay Lego Brick Making Machine   drive shaft shop	China Custom Qt 10-15 Hydraulic Pressure Clay Lego Brick Making Machine   drive shaft shop
editor by CX 2023-11-13

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