China factory Rotor Shaft Manufacturing 16mm Machinery Part Spline Shaft Price

Product Description

 

Chrome plated induction linear shaft, hollow shaft and flexible linear shaft

Company Profile

HangZhou Wangong Precision Machinery Co., Ltd.

About US: Professional  producing Ball screw, Linear guide, linear shaft, Linear roller guide and linear motion bearings
HangZhou Wangong Precision Machinery Co., Ltd was founded in 2008 and is located in HangZhou City, ZHangZhoug Pro. China. We ahve built a R&D and profuction base of more than 52000m, Our expertise lies in manufacturing precision transmission components, As a distinguished high-tech enterprise, we seamlessly integrate research and development, production, sales, and service. We have successfully incorporated advanced equipment and cutting-edge technologies from renowned countries like Germany, Japan and ZheJiang .

Product Description


1, Linear shaft description

ERSK Linear offers linear shafting in a variety of different options to meet a wide range of customer needs. Available in hardened steel, CK45 material steel, SUJ2 material steel, hollow steel , inch and metric, Simplicity Shafting maintains the ideal surface finish for linear plain bearings and ball bearings.

· CHINAMFG round shafting is available in inch sizes from 3/16″ thru 4″ and metric sizes from 3 mm thru 80 mm

· Machining available CHINAMFG request

High Reliability

ERSK linear shaft has very straight quality control standards covering every production process. With proper lubrication and use, trouble-free operation for an extended period of time is possible.

Smooth Operation

The high efficiency of linear shaft is vastly superior to conventional shaft. The torque required is less than 30%. Linear motion can be easily changed from rotary motion.

High Durability

Rigidly selected materials, intensive heat treating and processing techniques, backed by years of experience,have resulted in the most durable linear shaft manufactured.

Induction linear shaft, Flexible linear shaft,

linear bearings shaft, hollow linear shaft,

hardened linear shaft, chromed linear shaft

Application

For delicate application in industrial application, machine tool and automation application.

2, There are 3 kinds of linear shaft in our stock:

   Flexible linear shfat          Induction linear shaft           Hollow linear shaft

 

3,  Linear shaft features

Items

Linear shaft

Flexible shaft

Hollow shaft

Material

CK45, SUJ2

CK45

SUJ2

Heat treatment

Induction hardened

Not hardened

Induction hardened

Surface hardness

HRC58±2

HRC15±3

HRC60±2

Surface treated

Hard chrome plated

Hard chrome plated

Hard chrome plated

Precision

h7, g6, h6

h7, g6

h7, g6, h6

Roundness

Max3.0µm

Max3.0µm

Max3.0µm

Straightness

Max5.0µm

Max5.0µm

Max5.0µm

Chrome thickness

20-30µm

30µm

30µm

Roughness

Max1.5µm

Max1.5µm

Max1.5µm

Process machinized

Threading, reduced shaft dia,coaxial holes drilled and tapped, flats-single or multiple, key way, snap ring grooves, radial holes drilled and tapped, chamfering

4, There are many different kinds of machining process we can do:

Processing machinized Flats—Single or Multiple

Processing machinized Radial holes drilled and tapped

Processing machinized Coaxial holes drilled and tapped

Processing machinized key way

Processing machinized Reduced shaft dia and threading

Processing machinized Snap ring grooves

5,Test the quality according to cusdifferent requirements
 

Straight the linear shaft straightness:

We control the traighness 0.05mm of linear shaft 300mm

Test hardness:

S45C materail induction linear shaft, the hardness is HRC55-58

GCr15 (SUJ2) materail induction linear shaft, the hardness is HRC58-63

If flexible shaft, the hardness is based on the shaft material itself

Test linear shaft surface roughness

the max roughness is Ra0.4um

Test the linear shaft dia precision, as usually, h7 is the normal tolerance in our stock, But we can offer g6, h6 precision too. if any special tolerance, we are able to customize them for you.

 

6, Data sheet

 

Related products

ERSK manufacturer main products

Our Advantages

As a distinguished high-tech enterprise, we seamlessly integrate research and development, production, sales, and service. We have successfully incorporated advanced equipment and cutting-edge technologies from renowned countries like Germany, Japan, and ZheJiang . Our commitment to innovation has led to the acquisition of multiple product design patents, and we proudly adhere to ISO9001 certification standards.

Our service

Our Team:
Professional technicians, high-quality production workers, 24-hour salespersons
OUR PHILOSOPHY:
Integrity is at the core of our values, and providing excellent 
service is our top priority. We begin by understanding your 
needs and strive to ensure your utmost satisfaction, forging a mutually beneficial relationship.
OUR MISSION:
Through technology and innovation, we strive to enhance 
product quality and deliver exceptional products and services 
to you.
OUR VISION:
We are firmly dedicated to CHINAMFG the pinnacle of highquality standards and venturing into the realm of world-class 
advanced manufacturing industries.
We are excited about the opportunity to work with you and 
exceed your expectations.

 

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Material: Gcr15
Load: Drive Shaft
Stiffness & Flexibility: Stiffness / Rigid Axle
Samples:
US$ 3/Meter
1 Meter(Min.Order)

|

Order Sample

chrome plated linear shaft
Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

spline shaft

What safety considerations should be kept in mind when working with spline shafts?

Working with spline shafts requires adherence to certain safety considerations to ensure the well-being of personnel and the proper functioning of the machinery or equipment. Here’s a detailed explanation:

1. Personal Protective Equipment (PPE):

When working with spline shafts, individuals should wear appropriate personal protective equipment, including safety glasses, gloves, and protective clothing. PPE helps protect against potential hazards such as flying debris, sharp edges, or contact with lubricants.

2. Lockout/Tagout Procedures:

Prior to performing any maintenance or repair work on machinery or equipment involving spline shafts, proper lockout/tagout procedures should be followed. This involves isolating the power source, de-energizing the system, and securing it with lockout devices or tags to prevent accidental startup or release of stored energy.

3. Training and Competence:

Only trained and competent personnel should work with spline shafts. They should have a thorough understanding of the machinery or equipment, including the operation, maintenance, and safety procedures specific to spline shafts. Adequate training and knowledge help minimize the risk of accidents or improper handling.

4. Proper Handling and Lifting Techniques:

When moving or lifting machinery components that include spline shafts, proper techniques should be employed. This includes using appropriate lifting equipment, maintaining a stable posture, and avoiding sudden movements that could cause strain or injury.

5. Inspection and Maintenance:

Spline shafts should be regularly inspected for signs of wear, damage, or misalignment. Any abnormalities should be addressed promptly by qualified personnel. Routine maintenance, such as lubrication and cleaning, should be performed according to the manufacturer’s recommendations to ensure optimal performance and longevity.

6. Correct Installation and Alignment:

During installation or replacement of spline shafts, proper alignment and fit should be ensured. The shafts should be correctly seated and engaged with the mating components, following the manufacturer’s guidelines. Improper installation or misalignment can lead to premature wear, excessive stress, or failure of the spline shafts.

7. Hazardous Environments:

When spline shafts are used in hazardous environments, such as those with flammable substances, extreme temperatures, or high vibrations, additional safety measures may be required. These may include explosion-proof enclosures, temperature monitoring, or vibration damping systems.

8. Emergency Procedures:

Emergency procedures should be established and communicated to all personnel working with spline shafts. This includes knowing the location of emergency stops, emergency shutdown procedures, and the contact information for emergency response personnel.

9. Manufacturer’s Guidelines:

It is essential to follow the manufacturer’s guidelines and recommendations regarding the installation, operation, and maintenance of spline shafts. The manufacturer’s instructions provide specific safety information and precautions tailored to their product.

By taking these safety considerations into account and implementing appropriate measures, the risks associated with working with spline shafts can be minimized. Safety should always be a top priority when dealing with machinery or equipment that incorporates spline shafts.

spline shaft

How do spline shafts handle variations in load capacity and weight?

Spline shafts are designed to handle variations in load capacity and weight in mechanical systems. Here’s how they accomplish this:

1. Material Selection:

Spline shafts are typically made from high-strength materials such as steel or alloy, chosen for their ability to withstand heavy loads and provide durability. The selection of materials takes into account factors such as tensile strength, yield strength, and fatigue resistance to ensure the shaft can handle variations in load capacity and weight.

2. Engineering Design:

Spline shafts are designed with consideration for the anticipated loads and weights they will encounter. The dimensions, profile, and number of splines are determined based on the expected torque requirements and the magnitude of the applied loads. By carefully engineering the design, spline shafts can handle variations in load capacity and weight while maintaining structural integrity and reliable performance.

3. Load Distribution:

The interlocking engagement of spline shafts allows for effective load distribution along the length of the shaft. This helps distribute the applied loads evenly, preventing localized stress concentrations and minimizing the risk of deformation or failure. By distributing the load, spline shafts can handle variations in load capacity and weight without compromising their performance.

4. Structural Reinforcement:

In applications with higher load capacities or heavier weights, spline shafts may incorporate additional structural features to enhance their strength. This can include thicker spline teeth, larger spline diameters, or reinforced sections along the shaft. By reinforcing critical areas, spline shafts can handle increased loads and weights while maintaining their integrity.

5. Lubrication and Surface Treatment:

Proper lubrication is essential for spline shafts to handle variations in load capacity and weight. Lubricants reduce friction between the mating surfaces, minimizing wear and preventing premature failure. Additionally, surface treatments such as coatings or heat treatments can enhance the hardness and wear resistance of the spline shaft, improving its ability to handle varying loads and weights.

6. Testing and Validation:

Spline shafts undergo rigorous testing and validation to ensure they meet the specified load capacity and weight requirements. This may involve laboratory testing, simulation analysis, or field testing under real-world conditions. By subjecting spline shafts to thorough testing, manufacturers can verify their performance and ensure they can handle variations in load capacity and weight.

Overall, spline shafts are designed and engineered to handle variations in load capacity and weight by utilizing appropriate materials, optimizing the design, distributing loads effectively, incorporating structural reinforcement when necessary, implementing proper lubrication and surface treatments, and conducting thorough testing and validation. These measures enable spline shafts to reliably transmit torque and handle varying loads in diverse mechanical applications.

spline shaft

Can you explain the common applications of spline shafts in machinery?

Spline shafts have various common applications in machinery where torque transmission, relative movement, and load distribution are essential. Here’s a detailed explanation:

1. Gearboxes and Transmissions:

Spline shafts are commonly used in gearboxes and transmissions where they facilitate the transmission of torque from the input shaft to the output shaft. The splines on the shaft engage with corresponding splines on the gears, allowing for precise torque transfer and accommodating relative movement between the gears.

2. Power Take-Off (PTO) Units:

In agricultural and industrial machinery, spline shafts are employed in power take-off (PTO) units. PTO units allow the transfer of power from the engine to auxiliary equipment, such as pumps, generators, or farm implements. Spline shafts enable the torque transfer and accommodate the relative movement required for PTO operation.

3. Steering Systems:

Spline shafts play a crucial role in steering systems, especially in vehicles. They are used in steering columns to transmit torque from the steering wheel to the steering rack or gearbox. The splines on the shaft ensure precise torque transfer while allowing for the axial movement required for steering wheel adjustment.

4. Machine Tools:

Spline shafts find applications in machine tools such as milling machines, lathes, and grinding machines. They are used to transmit torque and enable the relative movement required for tool positioning, feed control, and spindle rotation. Spline shafts ensure accurate and controlled movement of the machine tool components.

5. Industrial Pumps and Compressors:

Spline shafts are utilized in various types of pumps and compressors, including centrifugal pumps, gear pumps, and reciprocating compressors. They transmit torque from the driver (such as an electric motor or an engine) to the impeller or rotor, enabling fluid or gas transfer. Spline shafts accommodate the axial or radial movement caused by thermal expansion or misalignment.

6. Printing and Packaging Machinery:

Spline shafts are integral components in printing and packaging machinery. They are used in processes such as web handling, where precise torque transmission and relative movement are required for tasks like tension control, registration, and material feeding. Spline shafts ensure accurate and synchronized movement of the printing and packaging elements.

7. Aerospace and Defense Systems:

In the aerospace and defense industries, spline shafts are utilized in various applications, including aircraft landing gear systems, missile guidance systems, and helicopter rotor systems. They enable torque transmission, accommodate relative movement, and ensure precise control in critical aerospace and defense mechanisms.

8. Construction and Earthmoving Equipment:

Spline shafts are employed in construction and earthmoving equipment, such as excavators, bulldozers, and loaders. They are used in hydraulic systems to transmit torque from the hydraulic motor to the driven components, such as the digger arm or the bucket. Spline shafts enable efficient power transfer and allow for the articulation and movement of the equipment.

These are just a few examples of the common applications of spline shafts in machinery. Their versatility, torque transmission capabilities, and ability to accommodate relative movement make them essential components in various industries where precise power transfer and flexibility are required.

China factory Rotor Shaft Manufacturing 16mm Machinery Part Spline Shaft Price  China factory Rotor Shaft Manufacturing 16mm Machinery Part Spline Shaft Price
editor by CX 2024-05-14

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