China Large Rigid Steel Type Spline Gear Shaft Coupling with Good quality

Product Description

GIICLZ drum gear coupling

GIICLZ drum-shaped gear coupling has the relative offset performance of 2 axes compensated in a certain angle direction, and works long distance with the middle axle. It is suitable for connecting horizontal 2 coaxial lines with a certain angular displacement of the transmission shafting.

·Features
1.Small radial dimension and large bearing capacity are commonly used in shafting transmission under low speed and heavy load conditions.
2.Under the same outer diameter of the inner gear sleeve and the maximum outer diameter of the coupling, the load-carrying capacity of the drum-shaped gear coupling is 15-20% higher than that of the straight-tooth coupling on average.
3.It can compensate the relative offset of 2 axes in a certain angle and work long distance with the middle axle.
4.It is suitable for connecting horizontal 2 coaxial axes and driving shafting with a certain angle displacement.

·GIICLZ Drum Gear Coupling Main Dimension And Parameter(JB/T8854.1-2001)

Type
 
Nominal torque
(kn·m)
Allow speed
(R/min)
Shaft hole diameter Shaft hole length D D1 D2 D3 C H A B e Rotary inertia
Kg.m2
Weight
d1 d2 Y J1type
GIICLZ1 0.4 4000 30 35 82 60 103 71 71 50 8 2 18 38 38 0.005 4.1
GIICLZ2 0.71 4000 25 28 62 44 115 83 83 60 8 2 21 44 42 0.00625 4.8
GIICLZ3 1.12 4000 25 28 62 44 127 95 95 75 8 2 22 45 42 0.011 7.8
GIICLZ4 1.8 4000 63 65 142 107 149 116 116 90 8 2 24.5 49 42 0.039 16.5
GIICLZ5 3.15 4000 63 65 142 107 167 134 134 105 10 2.5 27.5 54 42 0.5175 23.1
GIICLZ6 5 4000 80 85 172 132 187 187 187 153 10 2.5 28 55 42 0.10425 35.4
GIICLZ7 7.1 3750 100 105 212 167 204 170 170 140 10 2.5 30 59 42 0.1898 54.3
GIICLZ8 10 3300 100 110 212 167 230 186 186 155 12 3 33.5 71 47 0.297 67.4
GIICLZ9 16 3000 130 135 252 202 256 222 212 180 12 3 34.5 37 47 0.575 104.4
GIICLZ10 22.4 2650 130 145 252 202 287 239 239 200 14 3.5 39 82 47 0.935 133.5
GIICLZ11 35.5 2350 160 170 302 242 325 250 250 235 14 3.5 40.5 85 47 1.625 193
GIICLZ12 50 2100 190 200 325 282 362 286 313 270 16 4.0 44.5 95 49 3.093 290
GIICLZ13 71 1850 200 220 352 282 412 322 350 300 18 4.5 49 104 49 6.34 370
GIICLZ14 112 1650 240 250 470 330 462 420 335 380 22 5.5 86 148 63 8.6 509
GIICLZ15 180 1500 280 285 470 380 512 470 380 380 22 5.5 91 158 63 15.575 740
GIICLZ16 250 1300 280 300 470 380 580 522 430 430 28 7 104.5 177 67 26.35 974
GIICLZ17 355 1200 250 260 410 330 644 582 490 28 7 99 182 67 38.825 1110
GIICLZ18 500 1050 340 360 550 450 726 658 540 28 8 111 215 75 49.5 1465
GIICLZ19 710 950 340 320 470 380 818 748 630 32 8 116 220 75 139.5 2457
GIICLZ20 1000 800 480 500 650 540 928 838 720 32 10.5 123.5 235 75 277.25 3793
GIICLZ21 1400 750 480 500 650 540 1571 928 810 40 11.5 127.5 245 75 435 4780
GIICLZ22 1800 650 670 680 900 780 1134 1036 915 40 13 131 255 75 852.25 7540
GIICLZ23 2500 600 670 710 900 780 1282 1178 1030 50 14.5 149.5 290 80 1638.75 11133
GIICLZ24 3550 550 800 850 1000 880 1428 1322 1175 50 16.5 158.5 305 80 2976.25 16110
GIICLZ25 4500 460 1000 1040 1100 1644 1538 1390 50 19 162.5 310 80 7198.25 27797

·Product Show

♦Other Products List

Transmission Machinery 
Parts Name
Model
Universal Coupling WS,WSD,WSP
Cardan Shaft SWC,SWP,SWZ
Tooth Coupling CL,CLZ,GCLD,GIICL,
GICL,NGCL,GGCL,GCLK
Disc Coupling JMI,JMIJ,JMII,JMIIJ
High Flexible Coupling LM
Chain Coupling GL
Jaw Coupling LT
Grid Coupling JS

Our Company
Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective. To perfect our service, we provide the products with good quality at the reasonable price.

Welcome to customize products from our factory and please provide your design drawings or contact us if you need other requirements.

Our Services
1.Design Services
Our design team has experience in cardan shaft relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.

2.Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping

3.Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.

4.Research & Development
We usually research the new needs of the market and develop the new model when there is new cars in the market.

5.Quality Control
Every step should be special test by Professional Staff according to the standard of ISO9001 and TS16949.

FAQ
Q 1: Are you trading company or manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.

Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks of PDF or AI format.

Q 3:How long is your delivery time?
Generally it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: Do you provide samples ? Is it free or extra ?
Yes, we could offer the sample but not for free.Actually we have a very good price principle, when you make the bulk order then cost of sample will be deducted.

Q 5: How long is your warranty?
A: Our Warranty is 12 month under normal circumstance.

Q 6: What is the MOQ?
A:Usually our MOQ is 1pcs.

Q 7: Do you have inspection procedures for coupling ?
A:100% self-inspection before packing.

Q 8: Can I have a visit to your factory before the order?
A: Sure,welcome to visit our factory.

Q 9: What’s your payment?
A:1) T/T. 2) L/C 

Contact Us
Web: huadingcoupling
Add: No.1 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China

 

US $74.85-44,910
/ Piece
|
1 Piece

(Min. Order)

###

Standard Or Nonstandard: Standard
Shaft Hole: as Your Requirement
Torque: as Your Requirement
Bore Diameter: as Your Requirement
Speed: as Your Requirement
Structure: Flexible

###

Customization:

###

Type
 
Nominal torque
(kn·m)
Allow speed
(R/min)
Shaft hole diameter Shaft hole length D D1 D2 D3 C H A B e Rotary inertia
Kg.m2
Weight
d1 d2 Y J1type
GIICLZ1 0.4 4000 30 35 82 60 103 71 71 50 8 2 18 38 38 0.005 4.1
GIICLZ2 0.71 4000 25 28 62 44 115 83 83 60 8 2 21 44 42 0.00625 4.8
GIICLZ3 1.12 4000 25 28 62 44 127 95 95 75 8 2 22 45 42 0.011 7.8
GIICLZ4 1.8 4000 63 65 142 107 149 116 116 90 8 2 24.5 49 42 0.039 16.5
GIICLZ5 3.15 4000 63 65 142 107 167 134 134 105 10 2.5 27.5 54 42 0.5175 23.1
GIICLZ6 5 4000 80 85 172 132 187 187 187 153 10 2.5 28 55 42 0.10425 35.4
GIICLZ7 7.1 3750 100 105 212 167 204 170 170 140 10 2.5 30 59 42 0.1898 54.3
GIICLZ8 10 3300 100 110 212 167 230 186 186 155 12 3 33.5 71 47 0.297 67.4
GIICLZ9 16 3000 130 135 252 202 256 222 212 180 12 3 34.5 37 47 0.575 104.4
GIICLZ10 22.4 2650 130 145 252 202 287 239 239 200 14 3.5 39 82 47 0.935 133.5
GIICLZ11 35.5 2350 160 170 302 242 325 250 250 235 14 3.5 40.5 85 47 1.625 193
GIICLZ12 50 2100 190 200 325 282 362 286 313 270 16 4.0 44.5 95 49 3.093 290
GIICLZ13 71 1850 200 220 352 282 412 322 350 300 18 4.5 49 104 49 6.34 370
GIICLZ14 112 1650 240 250 470 330 462 420 335 380 22 5.5 86 148 63 8.6 509
GIICLZ15 180 1500 280 285 470 380 512 470 380 380 22 5.5 91 158 63 15.575 740
GIICLZ16 250 1300 280 300 470 380 580 522 430 430 28 7 104.5 177 67 26.35 974
GIICLZ17 355 1200 250 260 410 330 644 582 490 28 7 99 182 67 38.825 1110
GIICLZ18 500 1050 340 360 550 450 726 658 540 28 8 111 215 75 49.5 1465
GIICLZ19 710 950 340 320 470 380 818 748 630 32 8 116 220 75 139.5 2457
GIICLZ20 1000 800 480 500 650 540 928 838 720 32 10.5 123.5 235 75 277.25 3793
GIICLZ21 1400 750 480 500 650 540 1022 928 810 40 11.5 127.5 245 75 435 4780
GIICLZ22 1800 650 670 680 900 780 1134 1036 915 40 13 131 255 75 852.25 7540
GIICLZ23 2500 600 670 710 900 780 1282 1178 1030 50 14.5 149.5 290 80 1638.75 11133
GIICLZ24 3550 550 800 850 1000 880 1428 1322 1175 50 16.5 158.5 305 80 2976.25 16110
GIICLZ25 4500 460 1000 1040 1100 1644 1538 1390 50 19 162.5 310 80 7198.25 27797

###

Transmission Machinery 
Parts Name
Model
Universal Coupling WS,WSD,WSP
Cardan Shaft SWC,SWP,SWZ
Tooth Coupling CL,CLZ,GCLD,GIICL,
GICL,NGCL,GGCL,GCLK
Disc Coupling JMI,JMIJ,JMII,JMIIJ
High Flexible Coupling LM
Chain Coupling GL
Jaw Coupling LT
Grid Coupling JS
US $74.85-44,910
/ Piece
|
1 Piece

(Min. Order)

###

Standard Or Nonstandard: Standard
Shaft Hole: as Your Requirement
Torque: as Your Requirement
Bore Diameter: as Your Requirement
Speed: as Your Requirement
Structure: Flexible

###

Customization:

###

Type
 
Nominal torque
(kn·m)
Allow speed
(R/min)
Shaft hole diameter Shaft hole length D D1 D2 D3 C H A B e Rotary inertia
Kg.m2
Weight
d1 d2 Y J1type
GIICLZ1 0.4 4000 30 35 82 60 103 71 71 50 8 2 18 38 38 0.005 4.1
GIICLZ2 0.71 4000 25 28 62 44 115 83 83 60 8 2 21 44 42 0.00625 4.8
GIICLZ3 1.12 4000 25 28 62 44 127 95 95 75 8 2 22 45 42 0.011 7.8
GIICLZ4 1.8 4000 63 65 142 107 149 116 116 90 8 2 24.5 49 42 0.039 16.5
GIICLZ5 3.15 4000 63 65 142 107 167 134 134 105 10 2.5 27.5 54 42 0.5175 23.1
GIICLZ6 5 4000 80 85 172 132 187 187 187 153 10 2.5 28 55 42 0.10425 35.4
GIICLZ7 7.1 3750 100 105 212 167 204 170 170 140 10 2.5 30 59 42 0.1898 54.3
GIICLZ8 10 3300 100 110 212 167 230 186 186 155 12 3 33.5 71 47 0.297 67.4
GIICLZ9 16 3000 130 135 252 202 256 222 212 180 12 3 34.5 37 47 0.575 104.4
GIICLZ10 22.4 2650 130 145 252 202 287 239 239 200 14 3.5 39 82 47 0.935 133.5
GIICLZ11 35.5 2350 160 170 302 242 325 250 250 235 14 3.5 40.5 85 47 1.625 193
GIICLZ12 50 2100 190 200 325 282 362 286 313 270 16 4.0 44.5 95 49 3.093 290
GIICLZ13 71 1850 200 220 352 282 412 322 350 300 18 4.5 49 104 49 6.34 370
GIICLZ14 112 1650 240 250 470 330 462 420 335 380 22 5.5 86 148 63 8.6 509
GIICLZ15 180 1500 280 285 470 380 512 470 380 380 22 5.5 91 158 63 15.575 740
GIICLZ16 250 1300 280 300 470 380 580 522 430 430 28 7 104.5 177 67 26.35 974
GIICLZ17 355 1200 250 260 410 330 644 582 490 28 7 99 182 67 38.825 1110
GIICLZ18 500 1050 340 360 550 450 726 658 540 28 8 111 215 75 49.5 1465
GIICLZ19 710 950 340 320 470 380 818 748 630 32 8 116 220 75 139.5 2457
GIICLZ20 1000 800 480 500 650 540 928 838 720 32 10.5 123.5 235 75 277.25 3793
GIICLZ21 1400 750 480 500 650 540 1022 928 810 40 11.5 127.5 245 75 435 4780
GIICLZ22 1800 650 670 680 900 780 1134 1036 915 40 13 131 255 75 852.25 7540
GIICLZ23 2500 600 670 710 900 780 1282 1178 1030 50 14.5 149.5 290 80 1638.75 11133
GIICLZ24 3550 550 800 850 1000 880 1428 1322 1175 50 16.5 158.5 305 80 2976.25 16110
GIICLZ25 4500 460 1000 1040 1100 1644 1538 1390 50 19 162.5 310 80 7198.25 27797

###

Transmission Machinery 
Parts Name
Model
Universal Coupling WS,WSD,WSP
Cardan Shaft SWC,SWP,SWZ
Tooth Coupling CL,CLZ,GCLD,GIICL,
GICL,NGCL,GGCL,GCLK
Disc Coupling JMI,JMIJ,JMII,JMIIJ
High Flexible Coupling LM
Chain Coupling GL
Jaw Coupling LT
Grid Coupling JS

What Are the Advantages of a Splined Shaft?

If you are looking for the right splined shaft for your machine, you should know a few important things. First, what type of material should be used? Stainless steel is usually the most appropriate choice, because of its ability to offer low noise and fatigue failure. Secondly, it can be machined using a slotting or shaping machine. Lastly, it will ensure smooth motion. So, what are the advantages of a splined shaft?
Stainless steel is the best material for splined shafts

When choosing a splined shaft, you should consider its hardness, quality, and finish. Stainless steel has superior corrosion and wear resistance. Carbon steel is another good material for splined shafts. Carbon steel has a shallow carbon content (about 1.7%), which makes it more malleable and helps ensure smooth motion. But if you’re not willing to spend the money on stainless steel, consider other options.
There are two main types of splines: parallel splines and crowned splines. Involute splines have parallel grooves and allow linear and rotary motion. Helical splines have involute teeth and are oriented at an angle. This type allows for many teeth on the shaft and minimizes the stress concentration in the stationary joint.
Large evenly spaced splines are widely used in hydraulic systems, drivetrains, and machine tools. They are typically made from carbon steel (CR10) and stainless steel (AISI 304). This material is durable and meets the requirements of ISO 14-B, formerly DIN 5463-B. Splined shafts are typically made of stainless steel or C45 steel, though there are many other materials available.
Stainless steel is the best material for a splined shaft. This metal is also incredibly affordable. In most cases, stainless steel is the best choice for these shafts because it offers the best corrosion resistance. There are many different types of splined shafts, and each one is suited for a particular application. There are also many different types of stainless steel, so choose stainless steel if you want the best quality.
For those looking for high-quality splined shafts, CZPT Spline Shafts offer many benefits. They can reduce costs, improve positional accuracy, and reduce friction. With the CZPT TFE coating, splined shafts can reduce energy and heat buildup, and extend the life of your products. And, they’re easy to install – all you need to do is install them.
splineshaft

They provide low noise, low wear and fatigue failure

The splines in a splined shaft are composed of two main parts: the spline root fillet and the spline relief. The spline root fillet is the most critical part, because fatigue failure starts there and propagates to the relief. The spline relief is more susceptible to fatigue failure because of its involute tooth shape, which offers a lower stress to the shaft and has a smaller area of contact.
The fatigue life of splined shafts is determined by measuring the S-N curve. This is also known as the Wohler curve, and it is the relationship between stress amplitude and number of cycles. It depends on the material, geometry and way of loading. It can be obtained from a physical test on a uniform material specimen under a constant amplitude load. Approximations for low-alloy steel parts can be made using a lower-alloy steel material.
Splined shafts provide low noise, minimal wear and fatigue failure. However, some mechanical transmission elements need to be removed from the shaft during assembly and manufacturing processes. The shafts must still be capable of relative axial movement for functional purposes. As such, good spline joints are essential to high-quality torque transmission, minimal backlash, and low noise. The major failure modes of spline shafts include fretting corrosion, tooth breakage, and fatigue failure.
The outer disc carrier spline is susceptible to tensile stress and fatigue failure. High customer demands for low noise and low wear and fatigue failure makes splined shafts an excellent choice. A fractured spline gear coupling was received for analysis. It was installed near the top of a filter shaft and inserted into the gearbox motor. The service history was unknown. The fractured spline gear coupling had longitudinally cracked and arrested at the termination of the spline gear teeth. The spline gear teeth also exhibited wear and deformation.
A new spline coupling method detects fault propagation in hollow cylindrical splined shafts. A spline coupling is fabricated using an AE method with the spline section unrolled into a metal plate of the same thickness as the cylinder wall. In addition, the spline coupling is misaligned, which puts significant concentration on the spline teeth. This further accelerates the rate of fretting fatigue and wear.
A spline joint should be lubricated after 25 hours of operation. Frequent lubrication can increase maintenance costs and cause downtime. Moreover, the lubricant may retain abrasive particles at the interfaces. In some cases, lubricants can even cause misalignment, leading to premature failure. So, the lubrication of a spline coupling is vital in ensuring proper functioning of the shaft.
The design of a spline coupling can be optimized to enhance its wear resistance and reliability. Surface treatments, loads, and rotation affect the friction properties of a spline coupling. In addition, a finite element method was developed to predict wear of a floating spline coupling. This method is feasible and provides a reliable basis for predicting the wear and fatigue life of a spline coupling.
splineshaft

They can be machined using a slotting or shaping machine

Machines can be used to shape splined shafts in a variety of industries. They are useful in many applications, including gearboxes, braking systems, and axles. A slotted shaft can be manipulated in several ways, including hobbling, broaching, and slotting. In addition to shaping, splines are also useful in reducing bar diameter.
When using a slotting or shaping machine, the workpiece is held against a pedestal that has a uniform thickness. The machine is equipped with a stand column and limiting column (Figure 1), each positioned perpendicular to the upper surface of the pedestal. The limiting column axis is located on the same line as the stand column. During the slotting or shaping process, the tool is fed in and out until the desired space is achieved.
One process involves cutting splines into a shaft. Straddle milling, spline shaping, and spline cutting are two common processes used to create splined shafts. Straddle milling involves a fixed indexing fixture that holds the shaft steady, while rotating milling cutters cut the groove in the length of the shaft. Several passes are required to ensure uniformity throughout the spline.
Splines are a type of gear. The ridges or teeth on the drive shaft mesh with grooves in the mating piece. A splined shaft allows the transmission of torque to a mate piece while maximizing the power transfer. Splines are used in heavy vehicles, construction, agriculture, and massive earthmoving machinery. Splines are used in virtually every type of rotary motion, from axles to transmission systems. They also offer better fatigue life and reliability.
Slotting or shaping machines can also be used to shape splined shafts. Slotting machines are often used to machine splined shafts, because it is easier to make them with these machines. Using a slotting or shaping machine can result in splined shafts of different sizes. It is important to follow a set of spline standards to ensure your parts are manufactured to the highest standards.
A milling machine is another option for producing splined shafts. A spline shaft can be set up between two centers in an indexing fixture. Two side milling cutters are mounted on an arbor and a spacer and shims are inserted between them. The arbor and cutters are then mounted to a milling machine spindle. To make sure the cutters center themselves over the splined shaft, an adjustment must be made to the spindle of the machine.
The machining process is very different for internal and external splines. External splines can be broached, shaped, milled, or hobbed, while internal splines cannot. These machines use hard alloy, but they are not as good for internal splines. A machine with a slotting mechanism is necessary for these operations.

China Large Rigid Steel Type Spline Gear Shaft Coupling     with Good quality China Large Rigid Steel Type Spline Gear Shaft Coupling     with Good quality
editor by czh 2022-11-24

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